WE MAKE IT.
YOU BRAND IT.
Custom headwear & apparel, made in Dallas. Embroidery, 3D puff, DTF, patches, sourcing and private-label finishing for brands, teams and businesses.
Our Craft
Recent Work

MONOPOLY MELTS
New Era / 3D Puff / Multi-location Embroidery

LUBBOCK MATADORS
Custom Headwear / Club Merchandise

MIDDAY
Apparel / DTF / Headwear

RALLY HOUSE
Custom Embroidery
CORE CAPABILITIES
TIERED PRICING STARTING AT 12 UNITS (1 DOZEN MOQ)
3D Puff Embroidery
Raised, sculptural foam embroidery that gives your logo depth and dimension.
Flat Embroidery
High-precision stitching for detailed logos, crests, and side hits.
DTF & Screen Printing
Full-color prints on tees, hoodies, and fleece.
Custom Patches
Woven, embroidered, and leather patches with merrowed edges.
Blank Sourcing & Private Label
We source Richardson, New Era, OTTO, Flexfit + custom neck tags.
The Canvas
Choose Your Hat
We work with the best blanks in the industry, including Richardson, New Era, OTTO, Flexfit, Academy Fits, and Kamel.

Trucker
Classic mesh-back trucker caps

Rope & Performance
Rope hats, golf caps & moisture-wicking performance

Snapback
Structured flat-bill snapbacks

Dad Hats
Relaxed unstructured low-profile caps

Corduroy
Premium textured corduroy caps

Performance & Outdoor
Nylon, water-resistant & outdoor caps
Don't know which blank you need?
We'll help you source it. Whether you're matching an existing cap or looking for something entirely unique.
The Process
How It Works
SEND YOUR IDEA
Upload your logo or tell us what you're trying to make.
WE BUILD THE PROJECT
We'll recommend blanks, decoration methods, placement and pricing.
APPROVE YOUR MOCKUP
Review your design before production begins.
WE MAKE IT
Your order goes into production and quality control.
PICKUP OR SHIP
Local Dallas pickup or nationwide shipping.
MADE IN DALLAS.
SHIPPED EVERYWHERE.
Why HatCo
SMALL RUNS → BULK PRODUCTION
No giant order required. From samples and small brand drops to 100+ piece production runs.
Sample / Small Run
Test samples, VIP prototypes, small drops
Production
Core brand runs, team sets, staff headwear
Volume
Event merchandise, booster releases
Wholesale
Commercial brand lines, multi-location enterprise
RECENT RUNS & CLIENT DROPS
Real client production runs. Follow @hatco.stitchprint for shop floor updates.
Dallas, TX • Industrial Headwear & Custom Apparel Engine

3D Puff Embroidery on Richardson 112 Trucker. 14,000 stitches of high-density foam core. Handcrafted in Dallas, TX. #HatCoCraft #CustomHeadwear

Umpqua Lightweight Rope Hat in Cadet Blue with custom woven patch. Fresh delivery for @coastline_co. #HatCoLab

Kamel 804 Natural / Burgundy 5-Panel Snapback. Vintage structured silhouette with merrowed edge emblem.

Hydrophobic quick-dry performance nylon cap. Built for harsh marine & outdoor environments. #PerformanceHeadwear

Plush 8-wale corduroy snapback with 3D gold bullion thread work. Archival client run.

High-visibility Neon Green Academy Fits 2074 trucker drop for summer festival series.
GET A QUOTE
Tell us about your project. Don't have all the details? No problem — we'll help you figure out the best approach.
FREQUENTLY ASKED QUESTIONS
Everything you need to know about our Dallas facility, MOQs, blank lines, and commercial turnarounds.
Our minimum order quantity is 12 units (1 dozen) for custom embroidered caps and decorated apparel, and 48 units for custom patch headwear programs. We support growing streetwear brands and local clubs with low barrier-to-entry runs, while easily scaling to 5,000+ unit corporate and event orders on our commercial Ricoma multi-head machinery.
Our primary commercial manufacturing laboratory is located in Dallas, Texas. All digitizing, needle calibration, 3D puff embroidery, and quality inspection occur directly on our Dallas floor. We offer local pickup for DFW clients and direct freight dispatch throughout Texas and globally. Physical facility address is provided upon order confirmation or scheduled appointment.
We are authorized distributors of premier blank headwear and apparel brands, including Richardson (112 Classic Trucker, 115 Low-Profile, 256 Umpire/Field), Sport-Tek (STC26 PosiCharge, STC27 Mesh Back), Comfort Colors (1717 Garment-Dyed Tees, 1566 Heavyweight Crews), Kamel Headwear, and Academy Fits. Clients can also supply approved blanks for contract decoration.
Our standard turnaround time is 14–21 days from final digital proof or physical sample approval. For time-sensitive events, athletic tournaments, or urgent restocks, expedited 5–7 day rush production pipelines are available upon request with direct courier or express air dispatch.
Yes. HatCo routinely partners with Texas ISDs, private academies, collegiate athletics, and booster clubs. We accept official signed purchase orders with Net-30 payment terms and provide detailed W-9 and vendor compliance packages upon request.
Yes. In addition to local DFW courier and domestic LTL/ground freight across Texas, HatCo provides worldwide air cargo dispatch. For example, we manufactured and air-freighted 2,500 custom 3D puff trucker caps directly to a premier streetwear label in Accra, Ghana (Kotoka International Airport - ACC) with zero defects.
Have a unique specification or custom contract requirement?
Our Dallas machine technicians and account team review briefs within 24 hours.