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CUSTOM HEADWEAR & APPAREL · MADE IN DALLAS, TX
HatCo. Stitch & Print

WE MAKE IT.
YOU BRAND IT.

Custom headwear & apparel, made in Dallas. Embroidery, 3D puff, DTF, patches, sourcing and private-label finishing for brands, teams and businesses.

SEE OUR WORK
3D PUFF EMBROIDERY
DIRECT-TO-FILM (DTF)
WOVEN & LEATHER PATCHES
CUSTOM BLANK SOURCING
SMALL RUNS TO BULK
Dallas, TX Production Lab
Ricoma Multi-Head Equipment
Small Runs to Bulk Production

Our Craft

Recent Work

MONOPOLY MELTS

MONOPOLY MELTS

New Era / 3D Puff / Multi-location Embroidery

LUBBOCK MATADORS

LUBBOCK MATADORS

Custom Headwear / Club Merchandise

MIDDAY

MIDDAY

Apparel / DTF / Headwear

RALLY HOUSE

RALLY HOUSE

Custom Embroidery

Our Services

CORE CAPABILITIES

TIERED PRICING STARTING AT 12 UNITS (1 DOZEN MOQ)

3D Puff Embroidery

Raised, sculptural foam embroidery that gives your logo depth and dimension.

0.2mm PrecisionRicoma IndustrialFoam Core

Flat Embroidery

High-precision stitching for detailed logos, crests, and side hits.

Soft-Hand InksFull Color DTFOversized Prints

DTF & Screen Printing

Full-color prints on tees, hoodies, and fleece.

Raw LeatherMerrowed EdgeWoven Tags

Custom Patches

Woven, embroidered, and leather patches with merrowed edges.

White LabelTag ReplacementPolybagged

Blank Sourcing & Private Label

We source Richardson, New Era, OTTO, Flexfit + custom neck tags.

White LabelTag ReplacementPolybagged

The Canvas

Choose Your Hat

We work with the best blanks in the industry, including Richardson, New Era, OTTO, Flexfit, Academy Fits, and Kamel.

Trucker

Trucker

Classic mesh-back trucker caps

Rope & Performance

Rope & Performance

Rope hats, golf caps & moisture-wicking performance

Snapback

Snapback

Structured flat-bill snapbacks

Dad Hats

Dad Hats

Relaxed unstructured low-profile caps

Corduroy

Corduroy

Premium textured corduroy caps

Performance & Outdoor

Performance & Outdoor

Nylon, water-resistant & outdoor caps

Don't know which blank you need?

We'll help you source it. Whether you're matching an existing cap or looking for something entirely unique.

BROWSE FULL CATALOG →

The Process

How It Works

01

SEND YOUR IDEA

Upload your logo or tell us what you're trying to make.

02

WE BUILD THE PROJECT

We'll recommend blanks, decoration methods, placement and pricing.

03

APPROVE YOUR MOCKUP

Review your design before production begins.

04

WE MAKE IT

Your order goes into production and quality control.

05

PICKUP OR SHIP

Local Dallas pickup or nationwide shipping.

MADE IN DALLAS.
SHIPPED EVERYWHERE.

Why HatCo

SMALL RUNS → BULK PRODUCTION

No giant order required. From samples and small brand drops to 100+ piece production runs.

1–11

Sample / Small Run

Test samples, VIP prototypes, small drops

12–47

Production

Core brand runs, team sets, staff headwear

48–99

Volume

Event merchandise, booster releases

100+

Wholesale

Commercial brand lines, multi-location enterprise

Direct manufacturer — no broker markups
Real sample approvals before production
Personal project manager for every order
Fresh Off the Machines

RECENT RUNS & CLIENT DROPS

Real client production runs. Follow @hatco.stitchprint for shop floor updates.

FOLLOW @HATCO.STITCHPRINT →
HatCo Instagram

Dallas, TX • Industrial Headwear & Custom Apparel Engine

3D Puff Embroidery on Richardson 112 Trucker. 14,000 stitches of high-density foam core. Handcrafted in Dallas, TX. #HatCoCraft #CustomHeadwear
Richardson 112 Trucker

3D Puff Embroidery on Richardson 112 Trucker. 14,000 stitches of high-density foam core. Handcrafted in Dallas, TX. #HatCoCraft #CustomHeadwear

2 HOURS AGOEXPAND RUN →
Umpqua Lightweight Rope Hat in Cadet Blue with custom woven patch. Fresh delivery for @coastline_co. #HatCoLab
Richardson 256 Umpqua

Umpqua Lightweight Rope Hat in Cadet Blue with custom woven patch. Fresh delivery for @coastline_co. #HatCoLab

5 HOURS AGOEXPAND RUN →
Kamel 804 Natural / Burgundy 5-Panel Snapback. Vintage structured silhouette with merrowed edge emblem.
Kamel 804 Snapback

Kamel 804 Natural / Burgundy 5-Panel Snapback. Vintage structured silhouette with merrowed edge emblem.

1 DAY AGOEXPAND RUN →
Hydrophobic quick-dry performance nylon cap. Built for harsh marine & outdoor environments. #PerformanceHeadwear
Richardson 935 Nylon

Hydrophobic quick-dry performance nylon cap. Built for harsh marine & outdoor environments. #PerformanceHeadwear

2 DAYS AGOEXPAND RUN →
Plush 8-wale corduroy snapback with 3D gold bullion thread work. Archival client run.
Academy Fits Corduroy

Plush 8-wale corduroy snapback with 3D gold bullion thread work. Archival client run.

3 DAYS AGOEXPAND RUN →
High-visibility Neon Green Academy Fits 2074 trucker drop for summer festival series.
Academy Fits 2074

High-visibility Neon Green Academy Fits 2074 trucker drop for summer festival series.

4 DAYS AGOEXPAND RUN →
Start Your Project

GET A QUOTE

Tell us about your project. Don't have all the details? No problem — we'll help you figure out the best approach.

Drag & drop your logo, tech pack, or mockups here, or browse

AI, EPS, PDF, SVG, PNG, JPG, PSD, or ZIP (Max 25MB)

📱 Don't have vector artwork? Upload a phone photo or PNG — our Dallas team will vectorize it for free.

Direct Lab Answers

FREQUENTLY ASKED QUESTIONS

Everything you need to know about our Dallas facility, MOQs, blank lines, and commercial turnarounds.

Our minimum order quantity is 12 units (1 dozen) for custom embroidered caps and decorated apparel, and 48 units for custom patch headwear programs. We support growing streetwear brands and local clubs with low barrier-to-entry runs, while easily scaling to 5,000+ unit corporate and event orders on our commercial Ricoma multi-head machinery.

Our primary commercial manufacturing laboratory is located in Dallas, Texas. All digitizing, needle calibration, 3D puff embroidery, and quality inspection occur directly on our Dallas floor. We offer local pickup for DFW clients and direct freight dispatch throughout Texas and globally. Physical facility address is provided upon order confirmation or scheduled appointment.

We are authorized distributors of premier blank headwear and apparel brands, including Richardson (112 Classic Trucker, 115 Low-Profile, 256 Umpire/Field), Sport-Tek (STC26 PosiCharge, STC27 Mesh Back), Comfort Colors (1717 Garment-Dyed Tees, 1566 Heavyweight Crews), Kamel Headwear, and Academy Fits. Clients can also supply approved blanks for contract decoration.

Our standard turnaround time is 14–21 days from final digital proof or physical sample approval. For time-sensitive events, athletic tournaments, or urgent restocks, expedited 5–7 day rush production pipelines are available upon request with direct courier or express air dispatch.

Yes. HatCo routinely partners with Texas ISDs, private academies, collegiate athletics, and booster clubs. We accept official signed purchase orders with Net-30 payment terms and provide detailed W-9 and vendor compliance packages upon request.

Yes. In addition to local DFW courier and domestic LTL/ground freight across Texas, HatCo provides worldwide air cargo dispatch. For example, we manufactured and air-freighted 2,500 custom 3D puff trucker caps directly to a premier streetwear label in Accra, Ghana (Kotoka International Airport - ACC) with zero defects.

Have a unique specification or custom contract requirement?

Our Dallas machine technicians and account team review briefs within 24 hours.